What is Aerodynamic Particle Size Distribution?

Aerodynamic Particle Size Distribution, or APSD, is the distribution of aerosolised particles from an inhaler or nasal drug product according to their aerodynamic diameter. Aerodynamic diameter reflects how particles behave in a moving air stream, which influences where they are likely to deposit in the respiratory tract. In inhaler testing, APSD helps laboratories understand the aerodynamic size of emitted particles and how much of the dose may be capable of reaching different areas of the respiratory tract.

Unlike geometric particle size, aerodynamic particle diameter considers how particles behave in air. This is important because particle inertia, shape, density and size can all influence where a particle may deposit after inhalation. APSD measurement is therefore a key part of OINDP performance testing for MDIs, DPIs, nebulisers, soft mist inhalers and nasal products.

Typically performed using cascade impaction, APSD assessment separates the emitted dose into aerodynamic size fractions. From this distribution, laboratories can determine calculate important performance metrics such as Fine Particle Dose (FPD), Fine Particle Fraction (FPF), Mass Median Aerodynamic Diameter (MMAD) and Geometric Standard Deviation (GSD). As aerodynamic particle size influences where aerosolised drug particles are likely to deposit in the respiratory tract, these results help laboratories assess product performance and support patient safety and therapeutic efficacy.

APSD Measurement by OINDP Type

Select your OINDP type to explore Aerodynamic Particle Size Distribution (APSD) measurement equipment and configurations for inhaler and nasal drug delivery devices.

APSD of Metered Dose Inhalers (MDIs)
APSD measurement of metered dose inhalers assesses the aerodynamic particle size distribution of the aerosol emitted from the device. This helps laboratories assess the inhalable particle size, fine particle dose and likely respiratory deposition profile of the formulation. For MDIs, APSD testing is typically carried out at a flow rate of 28.3 L/min when using an Andersen Cascade Impactor (ACI), or 30 L/min when using an Next Generation Impactor (NGI). A breath actuation controller may also be used to introduce a defined delay between device actuation and the start of sampling, helping simulate patient use and assess the impact of actuation/inhalation coordination. Where add-on devices such as spacers or valved holding chambers are used, the APSD maycan be substantially altered and should be assessed using the appropriate set-up. Copley provides a comprehensive range of equipment and accessories to support APSD testing across standard MDI configurations and add-on device workflows.
View MDI APSD Test Set-Up
APSD of Dry Powder Inhalers (DPIs)
APSD measurement of dry powder inhalers assess the particle size distribution of the emitted powder dosE. Because DPIs are passive, breath-actuated devices, test flow rate, pressure drop and device resistance all play an important role in aerosolisation and dose delivery. For delivered dose testing of DPIs, test flow rate is usually set on the basis of a 4 kPa pressure drop across the device to approximate the mean patient inhalation flow rate achieved during clinical use. A preseparator is typically positioned between the induction port and the first stage of the cascade impactor to capture large, non-inhalable carrier particles and help prevent impactor overloading.
View DPI APSD Test Set-Up
APSD of Nebulisers
APSD measurement of nebulisers measures the droplet size distribution of the aerosol produced during a treatment period. This helps laboratories assess the fine particle dose and the proportion of the emitted aerosol likely to reach the lower respiratory tract. For nebulisers, droplet evaporation can be affected by the thermal mass of the impactor, especially for drugs in solution. Loss of solvent can reduce droplet size and compromise the integrity of the resulting data. Cooling the impactor to approximately 5°C is the recommended method for overcoming this issue.
View Nebuliser APSD Test Set-Up
APSD of Soft Mist Inhalers (SMIs)
APSD measurement of soft mist inhalers assesses the aerodynamic particle size distribution of the slow-moving aerosol cloud emitted from the device. As with nebulisers, evaporation can influence droplet size and affect the accuracy of APSD measurements. For aqueous-based soft mist inhalers, loss of solvent can reduce droplet size and produce artificially low APSD results. Cooling the impactor to approximately 5°C is the recommended method for helping preserve droplet integrity and improve confidence in the resulting data.
View SMI APSD Test Set-Up
APSD of Nasal Products
Nasal products typically produce droplets in the range of 20–200 microns, which is outside the effective range of cascade impactors. However, some products may deliver a proportion of fine droplets in the sub-10 micron range, which is undesirable. It is important to quantify this fine particle dose, as these particles may penetrate beyond the nasal tract and into the lower respiratory tract or lungs.
View Nasal Product APSD Test Set-Up

Aerodynamic Particle Size Distribution FAQs

What is Aerodynamic Particle Size Distribution?

Aerodynamic Particle Size Distribution, or APSD, measures the distribution of aerosolised particles according to their aerodynamic diameter. Aerodynamic diameter reflects how particles behave in a moving air stream, taking into account factors such as particle size, density and shape. In inhaler testing, APSD helps laboratories assess where particles emitted from an inhaler or nasal drug product are likely to deposit in the respiratory tract.

What does APSD stand for?

APSD stands for Aerodynamic Particle Size Distribution. It is commonly used in orally inhaled and nasal drug product testing to assess the aerodynamic size of particles or droplets emitted from a device.

Why is aerodynamic particle size important?

Aerodynamic particle size is important because it helps determine whether a product delivers the dose to the intended region of the respiratory tract. Particles that are too large may deposit in the mouth, throat or nasal passages, while smaller particles may travel further into the lungs. Understanding and controlling aerodynamic particle size therefore supports targeted drug delivery, product performance, patient safety and therapeutic efficacy.

What is aerodynamic particle diameter?

Aerodynamic particle diameter describes how a particle behaves in a moving airstream, rather than only its geometric or physical size. It takes into account factors such as particle size, shape and density and inertia, all of which can affect how easily a particle is carried in the air or deposits on a surface. As a result, particles with the same geometric size may not have the same aerodynamic diameter, making this measure especially important when assessing inhaled aerosols and likely respiratory deposition.

What is fine particle dose?

Fine Particle Dose, or FPD, is the mass of drug contained in the fine particle size range, commonly defined as particles below 5 µm aerodynamic diameter. For APSD assessments, it is used to help assess the portion of the emitted dose that may be capable of reaching the lower respiratory tract.

How is APSD measured?

APSD is typically measured using cascade impactors or impingers, which separate aerosolised particles into different size fractions as the aerosol passes through a series of stages. In a cascade impactor, precision nozzles subject the particles to progressively increasing air velocities, causing particles with different aerodynamic diameters to deposit on different stages. The collected drug is then recovered and analysed to determine the aerodynamic particle size distribution of the emitted dose.

Under controlled test conditions. The collected drug is then analysed to determine the aerodynamic particle size distribution of the emitted dose.

Which products require APSD measurement?

APSD measurement is relevant to all orally inhaled and nasal drug products, including metered dose inhalers, dry powder inhalers, nebulisers, soft mist inhalers, nasal sprays, nasal aerosols and nasal powders.

What equipment is used for APSD measurement?

APSD measurement requires equipment such as a Next Generation Impactor, Andersen Cascade Impactor, Multi-Stage Liquid Impinger, flow controllers, preseparators, induction ports and product-specific accessories. The correct set-up depends on the device type and test method.

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